Yintoni iVacuum Casting/Urethane Casting?
I-polyurethane vacuum casting yindlela yokwenza iiprototypes ezikumgangatho ophezulu okanye umthamo ophantsi wamalungu enziwe ngokubumba abicah ngexabiso eliphantsi.Iikopi ezenziwe ngolu hlobo zibonisa iinkcukacha ezinkulu zomhlaba kunye nokuthembeka kwipateni yokuqala.
I-Huachen Precision ibonelela ngesisombululo esipheleleyo sokujika ukwenza iipateni eziphambili kunye neekopi eziphoswe ngokusekwe kuyilo lwakho lweCAD.
Asenzi kuphela ukubumba okusemgangathweni ophezulu kodwa sinikezela ngomgca opheleleyo weenkonzo zokugqiba kuquka ukupeyinta, ukuthunga, ukuprintwa kweepadi kunye nokunye.Siza kukunceda wenze amacandelo eemodeli zomboniso womgangatho wegumbi lomboniso, iisampulu zovavanyo lobunjineli, amaphulo okufumana imali eninzi nokunye.
Izinto eziluncedo kwiVacuum Casting
Ilungile kwiMiqulu ephantsi
I-Vacuum Casting lolona khetho lubalaseleyo lokuvelisa umthamo ophantsi wevolyum yenxalenye yakho phakathi kwe-1 ukuya kwi-100 yamaqhekeza.Umyinge we-silicone mold uya kwenza malunga ne-12-20 iinxalenye, kuxhomekekeizinto kunye nobunzima bejometri, kunye neenxalenye eziphosiweyo zichanekile kwaye ziphindaphindwa kakhulu.
Uguqulo oluKhawulezayo
Izixhobo zokubumba ezithambileyo zeSilicone zinokwenziwa ngokukhawuleza kangangeeyure ezingama-48.Ngokuxhomekeke kubungakanani benxalenye, ubunzima kunye nomthamo, iCandelo lokuQala lePolyurethane vacuum casting linokwenza iinxalenye zakho, ukugqiba, ukuhambisa, kunye nokuhambisa ngokukhawuleza njengeentsuku ezi-7.
Amalungu aZibalayo
I-vacuum casting iyakwazi ukwenza iindawo ezikumgangatho ophezulu kunye neenkcukacha ezintsonkothileyo.Umbala ogqwesileyo kunye nokugqitywa kwezithambiso zifezekiswa ngaphandle kokulungiswa kweposi.
Ukuqina kunye nokomelela
Amalungu eVacuum Casting anamandla kakhulu kunoogxa bawo abaprintiweyo be-3D.Kwakhona, ngenxa yokuba iindawo ezenziwe nge-urethane zenziwe ngeeplastiki eziqinileyo kunye neziguquguqukayo zemigangatho yemveliso, zinamandla alinganayo, ukuba akukho mandla angaphezulu, xa kuthelekiswa neendawo ezibunjiweyo ze-Injection.
Utyalo-mali oluPhantsi oluPhambili
Iimolds ze-silicone zifikeleleka ngakumbi kwaye zikhawuleza ukwenza kunesixhobo esisetyenziselwa ukubumba isitofu, okukhokelela kwixabiso elincinci lemveliso kunye nexabiso-ngenxalenye nganye.Ilungeleiimodeli zobunjineli, iisampulu, kunye neeprototypes ezikhawulezayo kwimveliso.
Ukwahluka kwezinto
Iintlobo ezininzi ze-polyurethane resins ziyafumaneka ukuze zifakwe, kubandakanywa irabha, i-silicone kunye ne-overmolding.
Iinkqubo zokugalela iVacuum
Kukho amanyathelo amathathu okwenza i-polyurethane vacuum cast part: ukwenza i-master pateni, ukwenza i-mold kunye nokuphosa iindawo..
Inyathelo 1. Iipateni eziPhambili
Iipateni ziziqina eziyi-3D zoyilo lweCAD yakho.Ngokuqhelekileyo zenziwe nge-CNC machining okanye nge-3D yoshicilelo lweplastiki njenge-SLA / SLS.Ungabonelela ngezakho iipateni okanye singakwenzela zona.Iipateni kufuneka zikwazi ukumelana nokufudumeza ukuya kuma-40°C.
Inyathelo 2. Ukwenza iiMolds
Iimbumba zokuphosa zenziwe nge-silicone elulwelo.Le silicone ithululelwa malunga neepatheni eziphambili ngaphakathi kwebhokisi yokuphosa, kwaye emva koko ivunyelwe ukunyanga kwi-oven iiyure ezili-16.Xa sele isomisiwe, isikhunta siyasikwa sivuleke kwaye inkosi isuswe, ishiye ngasemva umngxuma ongenanto kwimilo engalunganga yoqobo.
Inyathelo lesi-3. Ukwenza iikopi
Ukhetho lwakho lokuphosa iirasi ngoku lunokugalelwa kumngxunya ongenanto ukwenza ikopi echanekileyo yoqobo.Kuyenzeka ukuba ugqithise ngemathiriyeli emibini nangaphezulu.Ukubumba kweSilicone ngokuqhelekileyo kulungile kwiikopi ezingama-20 okanye ngoko zepateni enkulu.
Vacuum Casting Materials
Amakhulukhulu eepholima zokuphosa ayafumaneka ngokurhweba ukuze avelise kwakhona nakuphi na ukuqina okucingelwayo kunye nokuthungwa komphezulu.Kukwayenzeka ukuba wenze iindawo ezingacacanga ngokupheleleyo, eziguquguqukayo okanye ezicace ngokupheleleyo ngokuxhomekeke kwisicelo sakho.Bona ulwazi oluthe kratya malunga nemathiriyeli ekhoyo njengalapha ngezantsi:
Isixhobo sokuphosa iVacuum equka (iPU efanayo)
Transparent PU, Soft plastic PU, ABS, PP, PE, Polycarbonate PU.Sithenga izinto zePU kwiNkampani yeHei-Cast, iAxson kunye nenkampani yeBJB
Vacuum Casting Polyurethanes Resins
Izinto eziphathekayo | Umthengisi | Ukulinganisa izinto eziphathekayo | Unxweme lwamandla | I-Flexion(PMA) | TC Max | Inkcazo yombala wemveliso | InzuzoUkusilela | Ukuncipha |
UHLOBO lwe-ABS | ||||||||
PU8150 | Hei-Casting | ABS | 83 shD | 1790 | 85 | I-Amber, iMhlophe kunye neMnyama | Ukumelana Okulungileyo | 1 |
UP4280 | Axson | ABS | 81 shD | 2200 | 93 | I-Amber emnyama | Ukumelana Okulungileyo | 1 |
PX100 | Axson | Iinketho zePS | 74 shD | 1500 | 70 | Mhlophe/Mnyama | Ilungile | 1 |
POLYPRO UHLOBO | ||||||||
UP5690 | Axson | PP | 75-83 shD | 600-1300 | 70 | Mhlophe/Mnyama | Ukumelana Okulungileyo | 1 |
I-ELASTOMER EMBALA | ||||||||
PU8400 | Hei-Casting | Elastomer | 20-90 shD | / | / | Ubisi olumhlophe/Mnyama | Ukugoba okuhle | 1 |
T0387 | Hei-Casting | Elastomer | 30-90 shD | / | / | Cacileyo | Ukugoba okuhle | 1 |
AMAPHEPHA OKUPHEZULU | ||||||||
PX527 | Hei-Casting | PC | 85 shD | 2254 | 105 | Mhlophe/Mnyama | Phezulu TC105 ° | 1 |
PX223HT | Hei-Casting | PS/ABS | 80 shD | 2300 | 120 | Mnyama | Efanelekileyo TC120 ° | 1 |
UL-VO | ||||||||
PU8263 | Hei-Casting | ABS | 83 shD | 1800 | 85 | Mhlophe | I-94V0 i-Flame Retading | 1 |
PX330 | Axson | Elayishiweyo ABS | 87 shD | 3300 | 100 | Ngaphandel uBumhlophe | V 0 kude 25 | 1 |
CACILE | ||||||||
PX522HT | Axson | PMMA | 87 shD | 2100 | 100 | Cacileyo | Umbala we-TG100 ° | 0.996 |
PX521HT | Axson | PMMA | 87 shD | 2200 | 100 | Cacileyo | Umbala we-TG100 ° | 0.996 |
Vacuum Casting Ukunyamezelana
Imilinganiselo egqityiweyo yamacandelo e-vacuum cast ixhomekeke ekuchanekeni kwepateni yenkosi, ijometri yecandelo kunye nohlobo lwezinto ezisetyenzisiweyo.Ngokuqhelekileyo kulindeleke izinga lokucutheka kwe-0.15%.
Ukugqiba
Njengoko yenziwe
Amalungu acociweyo ngevacuum ayacocwa emva kokuba enziwe kwaye ashiywe njengoko enziwe.Ekubeni iinxalenye ze-polyurethane zinezinga eliphezulu lokugudiswa kunye nokubonakala kwe-cosmetic, ukugqitywa okusemgangathweni kuwo nawuphi na umbala okhethiweyo kudla ngokuba yimeko yeendawo eziphosiweyo.
Isiko
Uluhlu lwezinto ezigqityiweyo zesiko nazo ziyafumaneka ukusuka kumbhalo kunye nofakelo lofakelo njengokhetho lwasemva kokulungiswa kweendawo zakho eziphothiweyo.
Ezona ziqhelo zokugqiba umphezulu zezi:
· Isiphelo esimenyezelayo esigudileyo
· Ukugqiba kweMatte egudileyo
· Ukugqiba ngokurhabaxa
· Ukugqiba ngentsimbi ekhazimlisiweyo
· Ukugqitywa okucwangcisiweyo
Ukutshiza Ukupeyinta
Iicastings zinokupeyintwa ngeepeyinti ezininzi zomgangatho wemoto ukuhombisa kunye nokuphucula inkangeleko yayo yendalo yokuthambisa.Ukupeyintwa kusenokuba kumanzi ukupeyintwa okanye ukugquma ngomgubo, kutshizwe okanye kubhakiwe.
Silk Screen
Ukuhlola isilika bubuchule bokushicilela obufumanekayo kwindawo yakho yokufunxa.Ibandakanya ukusetyenziswa kwemesh ukuhambisa i-inki yeelogo, umbhalo, okanye imizobo kwindawo ephezulu yamalungu akho.